Want to Develop a "One Size Fits More" Pleated Collection But Don't Know Where to Start?
As a factory with 17 years in pleated garments, we’ve seen countless brands struggle with "size management" vs. "style innovation"—especially those catering to plus-size audiences (online/offline). To kickstart your line, here are 6 core pleat types and a strategy to balance basics and creativity. These work for inclusivity, inventory control, and broad appeal:
- KK Pleats: Top elasticity pick—vertical lines fit S-L+ sizes, drapes well without bulk.
- Crystal Pleats (Toothpick): Delicate micro-pleats, rebounds fast, great for elegant blouses/dresses.
- Sunray Pleats: Waist-to-hem radiating shape slims waist/hips, ideal for plus-size skirts.
- Box Pleats: Symmetrical 3D structure, breathable, fits loose blouses/skirts across sizes.
- Knife Pleats: Dense one-way pleats, suits timeless basics (prints/solids).
- Pleating Release: Pressed then slightly released—balances structure and comfort.
B2C Strategy: Dual-Track Development
While geometric pleats work for niche accents, run two parallel tracks:
Core collection: Use the 6 foundational pleats—proven to fit multiple sizes, cut inventory, and appeal to broad groups (e.g., 30+ women seeking comfort).
Innovation styles: Test geometric pleats in small batches (limited-edition tops/skirts) for niche audiences (e.g., Gen-Z). Balances "stable sales" and "differentiation" with no excess inventory.
Real Client Cases
Case 1: Canadian Brand vs. Fast Fashion
Client pain: "Shein’s low prices squeeze us—no price war, but need to cut inventory."
Solution: Core line with KK/Crystal Pleats ("one size fits more")
33% lower size dev costs; 50% less inventory pressure.
Case 2: European Brand (45+ Curvy Women)
Client need: "Customers want classic styles + freshness."
Solution: Revamped line with Pleating Release
Retained best-selling silhouettes; "upper narrow, lower wide" fit S-L.
30% higher inventory turnover; Initial estimate 20% better repeat purchases.
Final Tip for B2C Brands
"One size fits more" = smart business: Start with 6 foundational pleats for steady sales, test small-batch geometric pleats to stay fresh.
Besides the foundational pleat styles, our factory’s official website offers a wealth of geometric pleats options for your reference, as well as numerous style sketches generated based on different pleat designs—all available for your use and reference. We offer fabric selection, sampling, production!


